Pick-to-light systems are implemented in the existing work zones, which helps minimize walking and boost efficiency. If an order picking is required to pass through multiple work zones, the pick-to-light system follows the order, which helps reduce idle time. Pick-to-light systems can be installed onto mobile carts or conveyor systems, allowing an operator to fulfill multiple orders through many zones of your warehouse in a single pass. A picking system connected directly to the shelves enables faster collection and real-time updates. When an item is needed, it is marked by the light without waiting until the new list of picks is created. Time is also saved from printing a new list and beginning the search through the warehouse.

Depending on warehousing needs, an organization can integrate pick to light within an existing warehouse management system (WMS), supply chain management, enterprise resource planning (ERP), or other host systems for better warehouse controls. A standalone pick-to-light system can also be installed. Advanced pick-to-light systems can analyze productivity, produce pick-rate reports and other metrics, and allow variance in the size of work zones in a warehouse to account for labor-to-order volume needs. Most picking systems do not work with the warehouse inventory software, making it challenging to track progress and improve operations over time. Pick-to-light systems are directly connected with inventory to ensure accuracy and give valuable insights to further enhance the performance of warehouse operations over time.

The overall errors caused due to Pick-to-light systems are reduced due to information being conveyed via lights instead of the operator having to memorize or carry manual lists.

Paperless methods are tied to the benefit of increased efficiency, it’s important to note the help of a paperless picking system. In short: The operators save time when they eliminate the step of leafing through paper-based records.

Training warehouse operators in traditional picking can take hours – or more, depending on the size and complexity of your warehouse. An efficient pick-to-light system can cut training down to 30-45 minutes.

From a customer-service standpoint, the most significant benefit of pick-to-light systems is fewer picking errors and mistakes. Pick-to-light systems help increase order fulfillment performance, creating happier end customers.

Traditional order-picking methods add up to one of the most significant expenses in warehouse operations. Implementing systems that involve less walking and short order fulfillment time leads to one crucial benefit to your warehouse: reduced labor costs.

Hiring and training warehouse operators or workers can be costly. Errors can also be made when the warehouse system, picking system, and inventory software are difficult to learn quickly. Pick-to-light systems are simple and easy to understand, making it easier to train quickly and effortlessly. For organizations struggling to streamline picking processes in their warehouse or storage, pick to light may be a viable solution. It’s the fastest operator-based picking system, so if improving productivity is your goal, pick to light is a sure bet.